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Application of mold insulation board in injection molding machine and static molds
Time:
2024-12-13 16:18
Source:
The application of mold insulation board in injection molding machine and static molds is mainly reflected in the following aspects:
Temperature control aspect
Stable mold temperature: During the injection molding process, the stability of mold temperature is crucial for product quality. Mold insulation board can reduce the heat transfer between the mold and the injection molding machine template, reduce the temperature fluctuation range of the dynamic and static molds, and help improve the dimensional accuracy and appearance quality of the product.
Shortening cooling time: Due to the reduced heat loss of the mold to the outside by the mold insulation board, the plastic melt inside the mold can cool and solidify faster, thereby shortening the injection molding cycle and improving production efficiency.
Regarding mold protection
Preventing thermal deformation: During operation, the dynamic and static molds of the injection molding machine will absorb a large amount of heat due to contact with high-temperature plastic melt. Mold insulation board can effectively block the transfer of heat to the mold mounting plate and other components, avoiding thermal deformation of the mold due to uneven heating and extending the service life of the mold.
Reduce corrosion and wear: Stable temperature helps to reduce microcracks on the surface of the mold caused by thermal stress, reducing the possibility of corrosive media intrusion and thus reducing the corrosion and wear of the mold.
Equipment maintenance and energy-saving aspects
Reduce equipment maintenance costs: By reducing the heat transfer between the mold and the injection molding machine, the insulation board reduces the risk of damage to related components of the injection molding machine due to overheating, such as hydraulic oil aging, seal failure, etc., thereby reducing the frequency and cost of equipment maintenance.
Energy saving and consumption reducing: The mold insulation board reduces the heat dissipation of the mold to the surrounding environment, lowers the load on the cooling system of the injection molding machine, reduces the energy consumption of cooling water pumps, cooling towers and other equipment, and achieves energy saving and consumption reducing.
In terms of operational safety
Reduce the risk of burns: After installing the mold insulation board, the outer surface temperature of the moving and static molds is significantly reduced. Operators who come into contact with the mold surface during mold debugging, cleaning, and other operations greatly reduce the risk of burns, improving operational safety.
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