How to choose suitable cutting tools according to different processing requirements during the processing of synthetic stone pallets?
Time:
2024-12-13 10:05
In the process of processing synthetic stone pallets, suitable cutting tools can be selected according to the following different processing requirements:
Synthetic stone tray flat processing
-Rough machining: Large diameter flat bottom milling cutters can be used, such as hard alloy flat bottom milling cutters with diameters of 10-20mm. Its cutting edge is parallel to the bottom surface, which can quickly remove a large amount of material and improve machining efficiency.
-Precision machining: It is advisable to use diamond or PCD cutting tools, which have extremely high hardness and wear resistance, can ensure the flatness and surface quality of the machining plane, and obtain lower surface roughness.
Synthetic stone tray surface processing
-Simple surface: For simple surfaces with larger curvature radii, ball end milling cutters can be used. Its end is spherical, and the cutting edge is arc-shaped, which can form a smooth transition surface during the machining process, reducing interference between the tool and the workpiece.
-Complex surfaces: When machining complex surfaces, multi axis linkage machining can be used, and small-diameter ball end milling cutters, such as hard alloy ball end milling cutters with a diameter of 2-6mm, can be selected as cutting tools to better adapt to complex shapes and reduce machining errors.
Processing of synthetic stone tray holes
-Shallow hole: straight edge Fried Dough Twists drill or hard alloy drill can be selected when machining shallow holes. The straight edge Fried Dough Twists drill has a straight cutting edge, which has good centering ability and can ensure the position accuracy of the hole; Hard alloy drill bits have higher hardness and wear resistance, which can improve machining efficiency.
-Deep hole: For deep hole machining, it is recommended to use a deep hole drill or a gun drill. They have specialized chip removal structures and cooling systems, which can effectively solve chip removal and cooling problems in deep hole machining, ensuring the machining accuracy and surface quality of the holes.
Edge processing of synthetic stone tray
-Inverted right angle: You can use a right angle milling cutter or chamfering cutter, whose blade has a certain angle, which can process precise right angles or chamfers at the edge of the tray, improving the safety and appearance quality of the tray.
-Rounded corners: To create smooth rounded corners on the edge of the tray, a rounded corner milling cutter should be used. Its blade has a certain rounded radius, which can form a smooth transition during cutting and avoid sharp edges.
Special requirements for processing synthetic stone pallets
-High precision machining: For synthetic stone trays that require extremely high machining accuracy, such as trays in aerospace, electronic chip manufacturing, and other fields, diamond cutting tools or high-precision PCD cutting tools should be preferred.
-High speed machining: When performing high-speed machining, it is necessary to choose tools with good wear resistance, heat resistance, and impact resistance, such as tungsten steel tools or PCD tools.
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